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Ball Forming Machine GES3_PC1200_022
Introduction
The Ball Forming Machine GES3_PC1200_022 by General Engineering Works is an industrial confectionery machine designed to produce high-quality ball-shaped bubble gum and other confectionery products. It is engineered to deliver consistent shapes, reliable performance, and efficient production for confectionery manufacturers.
This machine can produce solid and hollow bubble gum balls, including plain and filled products. With its precision-engineered rollers, adjustable speed control, and robust construction, it is a practical solution for businesses looking to improve the quality and consistency of their bubble gum production.
High-Precision Bubble Gum Forming
Consistent product shape and size are essential in modern confectionery manufacturing. The GES3_PC1200_022 uses precision-engineered forming rollers to shape bubble gum into uniform pieces.
The machine supports different product designs, including spherical, elliptical, watermelon, dinosaur egg, and other customized shapes. Custom roller molds can be manufactured according to specific production requirements.
Its one-step sizing system helps maintain consistent product dimensions throughout the production process.
Key Features of the Ball Forming Machine
1. Efficient Production Capacity
The GES3_PC1200_022 is designed for an output of approximately 40–50 stocks per minute, depending on the product and operating conditions. This capacity makes it suitable for confectionery manufacturers seeking efficient and consistent production.
2. Advanced Motor and Speed Control System
The machine features three 1.5 kW gear motors and three 3 HP inverters for controlled roller operation. This arrangement helps operators adjust roller speeds to suit different production requirements.
3. Durable Roller Construction
The forming rollers are manufactured from 4140 hard mold steel, selected for strength, durability, and precision shaping. The roller gears are made from hardened 8620 steel to support reliable power transmission and long-term operation.
4. Multiple Product Shapes
The machine can produce a variety of bubble gum shapes, including:
- Spherical bubble gum balls
- Elliptical bubble gum
- Watermelon-shaped gum
- Dinosaur egg-shaped gum
- Custom shapes according to customer requirements
This flexibility allows manufacturers to develop distinctive confectionery products for different markets.
5. Solid, Hollow, and Filled Bubble Gum
The GES3_PC1200_022 is designed to form solid and hollow bubble gum products, including plain and filled varieties. It can support the production of filled confectionery products when the gum material and upstream filling process are suitable for the application.
6. Safety and Control Panel
The machine features a modern control panel and protective covers over moving components. These features support convenient machine operation and help protect operators during production. Proper installation, training, and safety procedures remain essential.
Technical Specifications
The main specifications of the Ball Forming Machine GES3_PC1200_022 are listed below.
- Roller Length: 850 mm
- Production Capacity: Approximately 40–50 stocks per minute
- Roller Material: 4140 hard mold steel
- Roller Gear Material: Hardened 8620 steel
- Worm Gear: No. 80
- Sizing System: One-step sizer
- Mold Size: Customizable on demand
- Control Panel: Advanced control panel with protective covers
Actual production output may vary depending on the gum formulation, product dimensions, mold design, and operating conditions.
Applications of the Ball Forming Machine
The GES3_PC1200_022 is suitable for various confectionery manufacturing applications.
Bubble Gum Manufacturing: Produces uniform spherical and other shaped bubble gum products for commercial production.
Filled Bubble Gum: Supports the forming of hollow gum shells for filled products when used with a compatible filling process.
Novelty Confectionery: Enables manufacturers to create customized shapes that help differentiate their products in competitive markets.
Industrial Production Lines: Can be integrated into suitable bubble gum manufacturing workflows, including forming, cooling, and subsequent packaging operations.
Center-Filled Bubble Gum Production: The machine supplies liquid filling materials to bubble gum centers during manufacturing.
Filled Confectionery: It can support suitable confectionery applications that require controlled liquid filling, subject to product and machine compatibility.
Industrial Gum Production Lines: The pump can be integrated into compatible production lines to coordinate liquid delivery with extrusion and forming operations.
Different Liquid Filling Requirements: Its adjustable pump speed helps operators adapt the output to suitable materials and production conditions.
Benefits for Confectionery Manufacturers
Choosing a suitable liquid filling pump can help improve production consistency and workflow.
- Consistent Filling: Helps maintain uniform liquid distribution in finished products.
- Controlled Output: Adjustable pump speed supports coordination with other production equipment.
- Continuous Production Support: The 30 kg tank helps reduce the need for frequent refilling compared with smaller tanks.
- Improved Process Control: The control panel and inverter support convenient operation.
- Production Line Integration: Designed to work as part of a center-filled bubble gum manufacturing system.
Actual performance depends on the liquid’s viscosity, filling volume, operating settings, and the configuration of the complete production line.
Why Choose General Engineering Works?
General Engineering Works has been manufacturing confectionery machinery since 1992. The company provides machinery solutions for confectionery production, including equipment for bubble gum manufacturing and related applications.
The Liquid Filling Pump GES2_FP40_022 is designed to support accurate liquid delivery and consistent production performance. Manufacturers can contact the engineering team to discuss machine suitability, technical specifications, installation guidance, and production requirements.
The forming and cooling process should be compatible with the selected packaging system.
Consider the complete line layout, including machine dimensions, operator access, material movement, and maintenance space.
Conclusion
The Liquid Filling Pump GES2_FP40_022 is a specialized solution for center-filled bubble gum production. Its 30 kg tank, 1.5 kW motor, automatic double-gear mechanical pump, and 2 kW inverter help provide controlled liquid delivery for confectionery manufacturing.
For manufacturers looking to improve filling consistency and coordinate liquid delivery with their production line, this machine offers a practical industrial solution.
Contact General Engineering Works to learn more about the Liquid Filling Pump GES2_FP40_022 and request a quotation.