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BATCH ROLLER + ROPE SIZER | General Engineering Works

General Engineering Works · Est. 1992

BATCH ROLLER
+ ROPE SIZER

From cooked mass to a perfect candy rope. Every batch.

SS 304 Structure · SEW Germany Gear Motor · 5-Step Rope Sizer · Hydraulic Up & Down

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From batch mass to formed candy rope.
In one continuous pass.

The Batch Roller and Rope Sizer is used for forming all types of ball-shape, filled, and unfilled lollipops and candy. The SS 304 batch roller with hydraulic up and down system shapes the cooked mass into a uniform rope, which the five-step rope sizer then reduces to the exact diameter required for the forming machine downstream.

Machine Layout

Batch Roller meets Rope Sizer.
Two machines. One production line.

Batch Roller SS 304 · Hydraulic Jack · SEW Germany 1.5 kW + Rope Sizer 5 Steps · SS 304/316 Rollers · 8620 Hardened Gears

Batch Roller

SS 304 Round Cones

Hydraulic Up & Down · 2.2 kW

Candy Rope Output →

1.5 kW

SEW Germany Gear Motor

Rope Sizer

ROTARY
STEP 1

Step 1 · Rotary

↓

→

Steps 2–5 · Horizontal · SS 304/316

Sized Rope → Forming Machine

1.5 kW

Gear Motor · 8620 Hardened Gears

SS 304

Structure & Cones

2.2 kW

Hydraulic Capacity

1.5 kW SEW

Roller Gear Motor

5 Steps

Rope Sizer

8620

Hardened Gears

Specifications

Two machines.
Every spec engineered.

Full specification for both the Batch Roller and the five-step Rope Sizer, built as one complete candy forming line.

🍬

All Types

Function

All types of toffee and candy forming including ball-shape, filled, and unfilled lollipop production

✨

SS 304

Structure & Round Cones

Full Stainless Steel 304 structure frame and round cones for food-grade hygiene and corrosion resistance

⬆️

Hydraulic Jack

Up & Down System

Hydraulic jack up and down system with 2.2 kW capacity for precise cone gap adjustment during production

⚙️

1.5 kW SEW

Gear Motor

1.5 kilowatt SEW Germany gear motor for reliable, precision-grade drive performance on the batch roller

🎛️

2.2 kW

Inverter

2.2 kilowatt New China inverter for variable-speed control of the batch roller drive system

🔩

Brass Casting

Cover Small Rollers

Brass casting cover on small rollers for wear resistance, precise candy shaping, and smooth surface finish

🔄

5 Steps

Rope Sizer Steps

Five-step rope sizer with one rotary step and four horizontal steps for progressive rope diameter reduction

💠

SS 304/316

Sizer Step Rollers

Rope sizer step rollers in Stainless Steel 304 and 316 for food-grade compliance and long service life

🔧

8620 Hardened

Sizer Gears

8620 grade gears with hardness treatment on the rope sizer for high-load precision motion and extended gear life

Complete Candy Forming Line

Batch roller.
Five-step sizer.
One continuous pass.

From cooked candy mass to a precisely sized rope ready for the forming machine, the Batch Roller and Rope Sizer work as a single integrated system on every production cycle.

Batch Roller · Construction & Drive

SS 304 build.
SEW Germany motor.
Hydraulic precision.

The Batch Roller is built in full Stainless Steel 304 with SS 304 round cones and brass casting on the small rollers. The hydraulic jack up and down system with 2.2 kW capacity allows precise cone gap adjustment on the fly, while the 1.5 kW SEW Germany gear motor with 2.2 kW inverter delivers consistent, variable-speed drive throughout.

Full SS 304 structure and round cones for food-grade production
Hydraulic jack up and down system with 2.2 kW capacity
1.5 kW SEW Germany gear motor for precision-grade drive
2.2 kW New China inverter for variable-speed control
Brass casting cover on small rollers for smooth candy shaping
Full control panel with all new features

✨ SS 304 Full Construction

🇩🇪 SEW Germany Motor

1.5 kW

SEW Germany Gear Motor

About This Machine

The Batch Roller and Rope Sizer is used for forming all types of ball-shape, filled, and unfilled lollipops and candy. The SS 304 batch roller with hydraulic up and down system shapes the cooked mass into a uniform rope, which the five-step rope sizer then reduces to the exact diameter required before the candy enters the forming machine.

General Engineering Works · Est. 1992

SS 304
Structure
Hydraulic
Up & Down
SEW Germany
Gear Motor
5 Steps
Rope Sizer
8620
Hardened Gears

How It Works

The forming process.

Five precision stages take cooked candy mass from the cooling table through batch rolling and rope sizing to a perfectly dimensioned candy rope ready for forming.

🔄

Batch Rolling

The SS 304 round cones driven by the 1.5 kW SEW Germany gear motor work the candy mass into a uniform cylindrical rope shape at variable speed via the 2.2 kW inverter.

➡️

Rope Entry – Step 1 Rotary

The formed rope enters the rope sizer at Step 1, the rotary stage, which begins the diameter reduction process and aligns the rope for the four horizontal steps that follow.

📏

Steps 2–5 Horizontal Sizing

Four horizontal SS 304/316 roller steps progressively reduce the rope to the exact diameter required. The 8620 hardened gears drive each step with precision and consistent sizing force.

✅

Sized Rope Output

The perfectly sized candy rope exits the Rope Sizer at the correct diameter and is fed directly into the forming machine for ball-shape, filled, or unfilled lollipop production.

Rope Sizer · Five-Step System

One rotary.
Four horizontal.
Exact diameter.

The five-step rope sizer combines one rotary step with four horizontal SS 304/316 roller steps. The rotary step aligns and pre-shapes the rope, while the four horizontal steps progressively size it down with 8620 hardened gears driving each step at 1.5 kW for consistent, repeatable diameter output batch after batch.

Step 1 rotary for rope alignment and initial sizing
Steps 2 through 5 horizontal for progressive diameter reduction
SS 304 and SS 316 step rollers for food-grade contact surfaces
8620 grade hardened gears for high-load precision and long gear life
1.5 kW gear motor driving the full five-step sizer system

5 Steps

1 Rotary + 4 Horizontal

Line Integration

From cooling table.
To forming machine.
Zero gaps.

The Batch Roller and Rope Sizer sit between the cooling table and the lollipop forming machine, delivering a continuously sized candy rope with no manual intervention required.

Applications